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Key Operations for Plastic Fabrication

Across various industries, plastics and polymers are used in countless applications with a broad range of complexities. Because of the prevalence of plastics in many industries, plastic fabrication has become a widespread, standardized manufacturing process that many technicians specialize in. In accordance with the rise in use of plastics in an industrial setting, the standards for quality control and the type of fabrication procedures have expanded and improved. At MultiSource Manufacturing LLC, we provide comprehensive plastic fabrication services for the production of components and assemblies for OEMs and other customers.

 

Our plastic fabrication facilities can perform a wide range of operations, including advanced forming and specialized welding. The core operations of plastic fabrication at hand in our toolkit as a contract manufacturer include the following.

 

  • Molding: A large majority of plastic forms are shaped using molding techniques. Molding is one of the oldest forms of plastic fabrication, and today, many types of different molding techniques are available. Injection molding, compressed molding, blow molding, and rotational molding are several common types of plastic molding used in industrial facilities for varying results.
  • Welding: Plastic welding is a highly complex process that requires an understanding of the plastic type, the format of the weld, and the calibration of the welding tool. For polymers and other plastics that cannot be reliably connected with adhesives or other binding methods, welding is critical. Plastic welding techniques include hot plate welding, speed tip welding, hot gas welding, and ultrasonic welding.
  • Extrusion: Many components are made using extrusion methods. Extruded plastics are melted and forced through die systems to create seamless forms in various tube shapes and sizes. Thanks to their reliable fabrication, clean results, and fast production, plastic extrusion methods are a common and desirable manufacturing technique.
  • Forming: Plastic forming is a broad term for many different production techniques. In general, most plastic forming techniques include blending and compounding of different plastic materials, thermoforming shapes, lamination of surfaces, and plastic foaming of insulation and other free-form components.
  • Cutting: There are many common cutting, milling, and lathing techniques of plastic components. In addition to machine cutting of simple shapes, die cutting provides a method of creating more intricate forms.

 

Our plastic fabrication capabilities offer a highly comprehensive production program. Our technicians can create a broad range of simple to complex components and full assemblies. To learn more about our plastic fabrication program, contact MultiSource Manufacturing at (952) 456-5500. Request more information or request a quote online to get started with us today.

Certifications for Quality-controlled Contract Manufacturing

At MultiSource Manufacturing LLC, our network of facilities manufactures custom components and assemblies for an extremely varied and wide range of industries using a broad spectrum of equipment and operations. Because of the range of our manufacturing services, quality control and safety at every step are the most critical aspects of our daily standard practices. To meet national and global standards for quality contract manufacturing and excellence of service, the MultiSource network continually works to maintain certifications annually. Our current certifications with the ISO (International Organization for Standardization) and the SAE International meet some of the highest levels of excellence in advanced contract manufacturing and design.

 

Each of our multiple branches is certified for the specific industries it serves. For example, some branches are certified for aerospace manufacturing, while others are specialized for medical devices and equipment production. Our current ISO and SAE certifications include:

 

ISO-9001: This ISO certification is a more generalized umbrella describing the standards set for a quality management/control system for the comprehensive practices of a contract manufacturer. To qualify for this certification, our facilities and staff must show that we practice standards that offer consistent quality and long-term reliability of product, meet customer satisfactions, and stay within government and legal operation regulations. For all our facilities, the standards involved in an ISO-9001 certification are met on a daily basis in all areas of operations.

 

ISO-13485: This specific ISO certification applies directly to the production of medical devices, surgical equipment, and other medical components. It’s especially important to hold this certification for manufacturing medical equipment that could be key in saving a life or providing long-term treatment. Meeting these standards means our contract manufacturing services protect the safety above all in any medical design, fabrication, assembly, packing, and shipping.

 

AS-9100D: When it comes to aerospace and defense manufacturing, the advanced technology involved requires extremely specific design, assembly, and materials. Because of this, the SAE AS-9100D certification is key in practicing quality control and managing intelligent fabrication systems in each of our aerospace manufacturing facilities. This certification pairs with an ISO-9001quality management standardization to support the best practices possible in the production of aviation, defense, aeronautics, and space travel mechanics and equipment.

 

ISO and SAE certifications are key in maintaining standardized quality across the board for contract manufacturing in many different industries. To learn more about our custom manufacturing and the MultiSource network, contact us at (952) 456-5500. Request more information, or request a quote to get started with us today.

The Role of Machine Vision for Food Production Equipment and Food Safety

At MultiSource Manufacturing LLC, our most important concern involved in our partnership with Forpak is the support of food safety with global packaging solutions. With Forpak, the MultiSource network works to manufacture unique, innovative solutions for automated food packaging and production equipment.

 

To maintain the integrity of our food production equipment, we also work with Cognex to integrate advanced machine vision systems into our packing solutions. When you work with Forpak and MultiSource for custom manufacturing of food production equipment, you can rely on our use of Cognex machine vision for precise tracking and quality control in the food industry.

 

Cognex vision systems offer an automated, machine-accurate diagnostics for packing information. This includes the tracking of numbers, letters, and other characters, as well as product quality, portioning, damage checking, contaminant inspection, and other conditions specific to your facility and product.

 

With the implementation of Cognex machine vision tools, your food production line and overall product will see improvements in many ways. Cognex vision improves aspects of the food packing process including:

 

  1. Package inspection: Cognex vision has advanced capabilities for the inspection of packaging labels, seals, damages, and overall quality. Any inconsistencies in the print or images of your labeling, damages to the containment, and any other anomalies are detected at every stage of the packaging process.
  2. Contaminant detection: Any foreign objects that might have been introduced into the packaging process at any stage will be detected by Cognex vision systems and alert your production line to remove the contaminated item. The detection of contamination could range from visible particulates to unsafe temperatures. Contamination of the food product or the packaging itself can be eliminated from your production line and your facility can promote food safety worldwide.
  3. Portion inspection: Whether you package fresh, frozen, dry, or refrigerated food products, portion control is critical to the industry. Controlling the weights and volumes of your food products with Cognex decreases waste and improves quality.
  4. Product consistency: Cognex automated machine vision is also key in overall product consistency. From coloration and sizing to label consistency, the integration of Cognex into your production line can prevent any abnormalities in your product.

 

Cognex vision systems play a significant role in the promotion of global food practices as well as USDA and FDA standards for the Food Safety Modernization Act (FSMA).

 

We work with Cognex to streamline the quality control and assessment process while your production line runs. To learn more about the use of Cognex for food production equipment, contact MultiSource Manufacturing LLC today at (952) 456-5500, or request a quote or more information online to get started.

Improving Manufacturing for Medical Equipment Used in Cardiac Treatments

The medical technology industry is a rapidly expanding one, but unlike other industries growing just as quickly, medical equipment has unmatched demand for precision, reliability, and safety. Because the quality of medical equipment directly affects the health and wellbeing of patients, including those who are unable to speak for themselves (such as children and the elderly), the medical industry has to meet a standard of ethical production and testing practices. At MultiSource Manufacturing LLC, we are dedicated to providing unparalleled quality for components and assemblies used to fabricate medical equipment that is distributed globally. Our goal is to continually improve our practices and products for all areas of the medical industry we provide for, including cardiac medicine and treatments.

 

A large portion of the components and assemblies we manufacture are utilized in the cardiology branch of medicine for cardiac treatments ranging from minor to aggressive heart issues. The medical equipment we fabricate on our state-of-the-art production floor is used in various treatments, including:

 

Atrial Fibrillation: This cardiac affliction manifests as an irregular heartbeat caused by the upper chambers of the heart beating rapidly and out of sync with the lower chambers. This increases the risk of a stroke or heart attack. The components we manufacture are used in the equipment that produces medications or catheterization systems that treat atrial fibrillation.

 

Cardiac Ablation: This is a primary treatment for atrial fibrillation and other causes of an irregular heartbeat when medications fail. Using a catheter system, surgery, or a combination of both, surgeons can create scar tissue in specific areas of a patient’s heart. This scarring alters the rhythm of the heartbeat, stabilizing and syncing the chambers. Our components are used in many various types of ablation equipment.

 

Implantable Devices: Our components are used in the fabrication of ICDs (implantable cardioverter defibrillators), one of the most commonly used implantable devices in the United States. Additionally, we manufacture equipment used in other implantable devices, including pacemakers and coronary stents, for treating cardiac health issues.

 

Catheterization: Cardiac catheterization can be used to test for heart conditions or treat an existing condition. The long, thin tubing inserted into arteries, heart blood vessels, or veins allows blood flow to and from the heart when that flow would otherwise be unreliable. We manufacture several components used in cardiac and other catheterization systems.

 

Surgical Navigation: In many surgical operations, including almost all cardiac and open-heart surgeries, highly advanced navigation systems are critical. These navigation systems require extreme precision and trusted performance because they introduce another factor into the human body during surgery. The components we fabricate for surgical navigation devices are highly accurate and well-engineered products.

 

To learn more about the components we manufacture for cardiology and other medical equipment, contact MultiSource Manufacturing LLC at (952) 456-5500 today. Request a quote or more information online to get started with us today.

The History of Additive Manufacturing and Its Use for Prototype Production

At MultiSource Manufacturing LLC, we provide a wealth of manufacturing services, including extensive, precision-based, prototype fabrication. Our prototype capabilities range from single components to full assemblies with rigorous testing and full diagnostics of the final product. When you work with MultiSource, you gain the benefits of a state-of-the-art prototyping program that promises quality from the very beginning. Our prototyping technicians utilize additive manufacturing technologies to build unique components and assemblies for a broad range of industrial applications.

 

Additive manufacturing today is synonymous with 3D printing, and while it’s a newer industrial process, it has a rich, albeit short, history starting in 1974.

 

Additive Manufacturing Timeline

 

1974:  David E. H. Jones published a conceptual overview of 3D printing in his column in the New Scientist journal.

 

1981: After the development of early additive manufacturing technologies in 1980, Hideo Kodama, working at the Nagoya Municipal Industrial Research Institute, created two ways of additive manufacturing with a thermoset polymer.

 

1984: The stereolithography process was developed and patented by Olivier de Witte, Alain Le Méhauté, and Jean Claude André. Soon after, Chuck Hull from 3D Systems Corporation patented his own stereolithography fabrication system that used ultraviolet light lasers to cure photopolymer layers.

 

1988: Fuel deposition modeling (FDM), the type of 3D printing used by most commercial consumers, was developed by S. Scott Crump. His well-known company, Stratasys, marketed the first commercial FDM machine in 1992.

 

1995: The Fraunhofer Institute introduced selective laser melting processes.

 

2009: Any original patents for FDM machines and the FDM printing process expired. Because the industry was now open to competition, the development of this and other printing processes rapidly increased. In the 2010s, various metalworking forms of 3D printing were introduced, though limited, as were 3D printing of other materials than polymers, such as ceramics.

 

2012: Filabot, a 3D printing and filament company, developed ways for FDM and fueled filament fabrication (FFF) printers to utilize a broader range of more durable plastics.

 

2014: Dr. Manos M. Tentzeris and Dr. Benjamin S. Cook, working at the Georgia Institute of Technology, displayed the first use of new 3D printing software technology. This was a vertically integrated printed electronics additive manufacturing platform (VIPRE) that allowed the 3D printing of electronics with operational capacity up to 40 GHz.

 

Since 2014, software programs and 3D printing tools have been developed to even greater capabilities, and commercial consumer 3D printers have saturated the market. At MultiSource, the use of 3D printing is a key tool in the manufacturing of precision-based prototyping.

 

To learn more about our uses of additive manufacturing and prototyping capabilities, contact MultiSource Manufacturing LLC at (952) 456-5500 today. Or request a quote or more information online to get started with us today.

 

 

Meeting Industry Standards for the Manufacturing of Food Production Equipment

Since 2006, MultiSource Manufacturing LLC and Forpak have partnered to provide innovative solutions for food packaging systems. This partnership has resulted in unique packing equipment, including conveyors, autotransfers, stacking systems, sorting, laning, and custom products designed for specialized operations. When you work with MultiSource and Forpak for your food packaging needs, you can expect the best in food production equipment. All of our equipment manufacturing processes and components, or full assemblies fabricated, adhere to the strict standards of the USDA, Food and Drug Administration (FDA), NSF 3A Standard for meat and poultry, and Baking Industry Sanitation Standards Committee (BISSC) standards for baked goods. Our BISSC certification ensures safe packaging solutions for fresh, frozen, and raw flour-based food products.

 

The BISSC was founded in 1949 to establish voluntary standards for packagers of baked goods in the rapidly growing national food industry. In 1966, the BISSC formed its Office of Certification to expand the use of BISSC standards and offer a more formalized recognition of companies adhering to the BISSC values. These standards are specific to the equipment used in the preparation, packaging, and storage of all commercial baked goods, including bread products, pastries, breakfast products, dessert goods, and much more.

 

Our certification with the BISSC expands even more so through partnerships with the American Society of Baking (ASB), American Institute of Baking (AIB) International, and the overall development of American National Standards Institute (ANSI) standards specific to the baking industry. Meeting these standards means our manufacturing of food production equipment has a mark of excellence in all areas, including the following.

 

Understanding of Sanitation: From the prototype to the final product in use, all of our food production equipment meets extremely high standards of sanitation. This includes sanitary materials that resist corrosion and prevent potential growth of mold or bacteria during use, effective sealant from operational materials like lubricant or cleaner, designs that offer ease of cleaning, limited risk of contamination with long-term use, and much more.

 

Support of the Workers: In addition to sanitation, our designs aim to support the employees working on the floor for hours at a time. Our food production equipment limits chronic pain from leaning, lifting, or repeated motion; prevents the risk of injury; and overall promotes a safe, healthy, and comfortable work environment for production floor employees.

 

Efficiency of Process: Whether on a food preparation, food packaging, or food storage production floor, our equipment designs work to improve the efficiency of the process. Our food production equipment is easily integrated into the majority of facilities and it offers a streamlining of the process with increased opportunities for automation and decreased risks of human error.

 

To learn more about our fabrication of food production equipment and our certification with BISSC, contact MultiSource Manufacturing LLC at (952) 456-5500 today. Or to partner with us, request more information or request a quote online.

 

 

 

 

Use of Lean Practices for Quality Contract Manufacturing

At MultiSource Manufacturing, we provide an extensive range of contract manufacturing, fabrication, and assembly services. Because we offer such a wide variety of manufacturing at very different scales, it’s important to us that we implement waste reduction and efficiency at all times. To meet standards of low environmental impact and for in-house efficiency, we operate using lean manufacturing practices.

 

Lean manufacturing was developed by Toyota in the 1970s and has since been applicable globally in many industries. As a contract manufacturing provider, we use lean manufacturing practices to provide precision-based production, rapid prototyping, and Just-In-Time (JIT) delivery of components and assemblies to OEMs and our other customers. When you work with the MultiSource network for any of your fabrication needs, you gain the benefits that our lean manufacturing practices promote daily.

 

The elements of a lean manufacturing system include as-needed production, flawless project management, quality materials sourcing, and intelligent engineering. With our fully-outfitted production floor, skilled technicians, design and prototype program, and expert engineers, we’re able to operate with lean manufacturing practices from the start to finish of any project.

 

Design: Using advanced CAD/CAM systems and reverse engineering, we’re able to create a digital or physical model that meets your specifications for form and function. With virtual testing, simulation, and field projections, we’re able to understand the stresses that a component or system will endure in operation and create a manufacturing process that will be the most precise and efficient. With this design program we’re able to manufacture only what’s needed and reduce waste in production.

 

Fabrication and Assembly: With a quality prototype, our CNC machining centers, assemblers, and finishing equipment can quickly fabricate and assemble the final pieces. Our production processes benefit from the use of multi-directional mills and lathes as well as Swiss machines and other finishing equipment. We also utilize a Class 3 clean room, laser marking technology, welding tools, and plastic fabrication.

 

Delivery: Because we can quickly generate an exact prototype and rapidly perform fabrication operations, MultiSource is able to offer customers Just-In-Time delivery. This means that we can get products to your facilities exactly as you need them. This JIT delivery eliminates your need for backstock, allowing you to save room, time, and cost of storage.

 

No matter what type of component or assembly you need for your facilities or production line, you can rely on Multisource Manufacturing LLC to fabricate that product with lean manufacturing practices. To learn more about our contract manufacturing services, or to get started with us today, contact us at (952) 456-5500, request a quote, or request more information.

Role of Contract Manufacturing in Pharmaceutical Production

MultiSource Manufacturing LLC offers a wide range of fabrication and assembly services for many industries. The medical industry has a high standard for the precision and accuracy required during the production process because all equipment used in the medical industry will directly affect the lives of patients and medical professionals for better or for worse. As a contract manufacturer of medical tools used in many areas of the industry, MultiSource understands its responsibility in the production of quality, highly accurate components and assemblies. Our role as a contract manufacturing expert is to provide reliable services from start to finish in the design, production, assembly, and finishing processes.

 

Medical devices have come a long way technologically and ideologically in the last 50 years. Advancements have been made in the industry in all areas, from treatment capabilities to pharmaceutical production. Because so many new approaches to drug delivery and pharmaceutical manufacturing systems have emerged throughout the medical industry, the equipment used in those systems has advanced to accommodate these new ideas.

 

To meet continually advancing  medical technologies, the MultiSource network is dedicated to providing comprehensive manufacturing capabilities with state-of-the-art tools and intelligent engineering. The components and assemblies we manufacture for pharmaceutical production meet the high standards required in the field for sterile, contaminant-free function.

 

Our contract manufacturing services for pharmaceutical production devices include components and assemblies for various methods of drug fabrication, including:

 

  • milling for chemicals, capsules, and other drug delivery systems
  • granulation of drug particles and other fillers or inactive ingredients
  • coating and pressing of capsules, tablets, pills, and other drug formats
  • complex cooling equipment used in the selection and control of reactivity
  • highly precise systems for the extraction of solvents, material emulsions, temperature treating, and hydrolyzing
  • laboratory equipment used to build stoichiometric ratios of differing reagents

 

On an industrial level, pharmaceutical manufacturers need specialized production systems integrated on the production floor. For drug fabrication, the equipment used in these systems provides industrial capabilities, including:

 

  • power feeding used in continuous manufacturing with variable speeds and reliable stability
  • large-scale milling for chemical breakdown
  • heavy-duty blending with power equipment
  • large-scale, contained granulation
  • extrusion using hot melt technology
  • contained conveyor systems
  • and many other specialized tools needed for industrial pharmaceutical production

 

The production of pharmaceuticals is a highly technical, regulated industry. To meet industry standards and provide patients with a quality, reliable product, you need the right equipment. With the expertise of the MultiSource network, you can get the components, assemblies, and equipment you need.

 

To learn more about services for pharmaceutical manufacturers and our other work in the medical industry, contact MultiSource Manufacturing LLC today at (952) 456-5500. To find out more about our contract manufacturing services, request more information or request a quote online to get started with us today.

The Use of CNC Machining for Peripheral and Face Milling

When it comes to machining, there are many types of operations that can be utilized across manufacturing industries. Milling in particular is a highly versatile operation applied on CNC machining operation floors in the majority of fabrication facilities.

 

The precision, flexibility, speed, and quality that CNC milling provides is vital to the operations of the MultiSource Manufacturing LLC network. As a contract manufacturer, we are dedicated to providing comprehensive fabrication and assembly services from start to finish of any project, including complete CNC machining capabilities, engineering and design, a Class 1000 clean room workspace, plastic fabrication capabilities, finishing services, and much more.

 

Within each type of CNC machining operation, there are even more specialized techniques that can be applied depending on the format, materials, and desired end result. Milling, for example, has two primary techniques applied to the majority of situations when milling is appropriate. These two primary techniques are face milling and peripheral milling.

 

Face Milling

This milling operation works with the cutting mill positioned to be perpendicular against the component that will be worked on. The cutting mill spins on a central axis and moves to cut away sections of the component with its perpendicular motion. Face milling is considered to be the most common format for CNC operations. It is highly effective for rapid heavy-duty milling, high-feed milling, and other general face milling processes. Mills will typically use cutters at a 45º angle, but square shoulder and round insert cutters or side and face mills are utilized in other specific applications. 90º cutters are also useful for machining thin-walled components or components with weak fixtures.

 

Peripheral Milling

In contrast to face milling, peripheral milling places the cutting mill parallel to the component that will be machined. The cutting mill spins on an axis parallel to the component as it cuts away material from the work surface. When the mill is positioned this way, the full sides of the cutting mill are being applied to the work surface. This makes peripheral milling much more effective for rapidly removing large amounts of material from the work surface. Because of this, peripheral milling is useful for fabricating a basic component shape quickly, readying it for finer operations. It’s also used in large-scale milling or milling harder materials.

 

For visual reference, this diagram of peripheral and face milling shows a basic format for both CNC operations. Both face milling and peripheral milling are critical CNC machining operations used daily throughout operations in the MultiSource network. Our fully outfitted fabrication facilities have complete CNC machining capabilities in addition to our comprehensive design/build services.

CNC Machining Services

To learn more about CNC machining and our services, contact MultiSource Manufacturing LLC today at (952) 456-5500. To get started with the MultiSource network, request more information or request a quote online.